Rockwell Automation Launches Controller-Based Batch and Sequencing Capability

Press Release:
  Aug 19, 2010 — MILWAUKEE, WI — Rockwell Automation has extended its PlantPAx Process Automation System with the new PlantPAx Logix Batch and Sequence Manager. The application solves a wide range of local, controller-based batch and sequencing needs allowing users to configure sequences directly in the controller through the human-machine interface using a standard user interface. For system integrators, this feature eliminates the need for engineering-intensive custom code, while OEMs can now design a common process control solution for end customers requiring local sequencing that can easily integrate into a larger plantwide solution. The Logix Batch and Sequence Manager is ideal for stand-alone units like mixers, blenders and reactors that require flexibility in the sequence (procedures) of the process and the formulas (setpoints) for the recipe. It is also well suited for common continuous sequencing applications like process startup/shutdown, grade changes and cleaning skid control.

“Many applications require sequence management capabilities, but the complexity of the process may not be great enough to warrant a server-based batch software package,” said Andy Stump, manager, Batch Solutions, Rockwell Automation. “This solution allows the user to start small, but if at any point the requirements grow, users can simply migrate the Logix Batch and Sequence Manager into a comprehensive software solution like FactoryTalk Batch without costly re-engineering and testing.

Today, most custom controller-based recipe management solutions only allow for setpoint downloads to a fixed sequence. As a result, when the sequence must change, users are forced to change the code. This adds risk to the process and can add significant cost to re-test and validate the system. Logix Batch and Sequence Manager gives these users the configuration tools needed to change both the sequence and formula through a standard tool. Additionally, the application comes with intuitive, pre-developed configuration and run-time human-machine interface screens for easier run-time control and maintenance.

“With the Logix Batch & Sequence Manager, Rockwell Automation provides a scalable batch solution that focuses on ease of use and reduced engineering,” said John Blanchard, research director, ARC Advisory Group. “This scalability is a distinct advantage for OEMs who deliver standalone, skid-based solutions that must integrate easily into an end user’s larger systems.”

The application is based on ISA-88 standards, which provide a consistent framework for the application. This consistency helps the end user troubleshoot problems faster, improve the run-time experience, and thus increase throughput and improve quality.

The Logix Batch and Sequence Manager leverages the Logix Control Platform and FactoryTalk View software for integrated control and visualization. As part of the Rockwell Automation Integrated Architecture system, the application uses the same configuration, networking and visualization environment as the company’s larger-scale systems, enabling local, single unit supervision and control, while supporting multiple, independent units in a single controller. This helps provide system integrators, machine builders and end users with cost-effective integration into the plantwide control system.

For more information on the PlantPAx Logix Batch and Sequence Manager, please visit http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/proces-pp004_-en-e.pdf

Rockwell Automation, Inc. (NYSE: ROK), the world’s largest company dedicated to industrial automation and information, makes its customers more productive and the world more sustainable. Headquartered in Milwaukee, Wis., Rockwell Automation employs about 19,000 people serving customers in more than 80 countries.

FactoryTalk, Integrated Architecture, LISTEN. THINK. SOLVE. and PlantPAx are trademarks of Rockwell Automation, Inc.


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Tags: Rockwell Automation, Controller, Sequence Management, Logix Batch, FactoryTalk, PlantPAx
 
 
Categorized Under: Automation Software
 
Company Details:
 Contact:Dani Litt 
 E-mail:dlitt -at- psbpr -dot- com 
   
 Company:Rockwell Automation, Inc. View Company Profile 
 Address:work1201 South Second Street 
 Location:workMilwaukee, WI 53204-2496  United States 
 Phone:workpref414-382-2000 
 Fax:fax414-382-4444 
 Web Site:http://www.rockwellautomation.com