| | DESIGNOur technical assistance extends to part design and review, material selection, compound development, design of tools and adaptive manufacturing methods.MANUFACTURINGOur 60,000 square foot facility, located in Warren, Ohio is equipped with three continuous cure liquid salt lines allowing us to produce everything from small diameter thin-wall tubing to six-inch profiles. Utilizing custom mixed recipes, including dense and sponge, organic compounds and silicone, Dybrook manufactures products as diverse as bumpers, gaskets, seals and more.PROTOTYPEDybrook believes that prototyping is the best method of providing low cost, prompt delivery of parts for your applications. This not only aids in design but it allows our customers to proceed into production tooling with confidence.VALUE ADDED SERVICESIf you need tubing or profiles cut to precise lengths, we utilize flywheel and on-demand cutters to meet your requirements. Dybrook’s team effort also includes printing on extrusions, slitting, splicing and taping. We offer custom packaging, barcoding and EDI capabilities.QUALITYWe are proud of our ISO/TS 16949:2009 quality system. Using statistical process control (SPC) we strive to achieve zero defect levels in all of our operations. In addition, we are constantly monitoring and improving our processes to reduce our cost of quality.MOLDING METHODSCompression molding of rubber parts utilizes relatively inexpensive molds. The use of accurately weighed preforms keeps material costs to a minimum.Transfer molding is used for high volume production of close tolerance rubber parts. Material costs are higher, but “trimless” molding reduces finishing costs.Used for both rubber and plastic components, injection molding is ideal for very long production runs where the parts must have excellent dimensional integrity.OUR CAPABILITIES INCLUDEDeflashingSlittingDrillingMetal Bonded to RubberBar-codingMATERIALS USEDEPDMNeopreneNitrileSBRSiliconeNatural RubberPolyisoprene | |
