Nippon Magnetics USA, Inc.Torrance, CA
 
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Phone: 310-533-8290
Fax: 310-533-8295
 
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 Heavy Duty Lifting Magnet
 
Electromagnetic and new permanent/electromagnetic units
  • Excellent for collection and transfer of bulk ferrous materials
  • Extra rugged design
  • Used for safe transfer of finished commodities

 
Lifting magnets are useful for collecting and transfer of bulk ferrous materials such as break-bulk loading, scrap yards, or metal recovery systems. Lifting magnets are designed for rugged industrial duty with high magnetic permeability castings and high quality stainless steel exciting coil guard plate. Nippon Magnetics has a new dual lifting system magnet that utilizes both electromagnet and permanent magnet. This allows the load to hold even in the middle of power loss. Shipyards, scrap metal yards, steel or iron production, metal fabricating, and bridge construction sites are the most common areas to see this heavy-duty lifting magnet being used. They are used for lifting and transferring break-bulk and scrap metal, moving steel and iron coils, plate, or beam, and placing beams on construction sites.
 
HL lifting magnets are available from 500 mm to 1500 mm diameter. Most models use 220 AC voltage.
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 Hand Magnetool
 
For quick pick up of small parts
  • Hand tool that saves the hands and time
  • Good for parts and assembly transfer
  • Picks up scattered parts
  • Separates scrap iron from non-ferrous products

 
The G-2 lightweight hand magnet tool is perfect for those small jobs of picking up parts, scrap and assemblies and transferring them to another location. Touch the bottom of the Magnetool™ to the parts to be picked up and they hang-on. To release pull the center handle. This tool is great for collecting scattered parts, separating iron parts from other materials, or to transfer parts or assemblies to another location. It weighs 2.2 kg (4.85 lbs) and allows you to pick up and release ferrous parts with a simple T handle.
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 Magnet Drum Sweeper
 
Broad stroke sweeper for iron pieces and powder
  • Patented design
  • Continuous pick up
  • Maintenance-free
  • Saves time and money
  • Recovers nails, screws, and other hazards from job sites

 
RS magnet drum sweeper is useful for collecting small bits of scrap metal, powder and magnetic attractive materials. Typical applications include, collecting screws and nails from traffic areas, collection of scrap at job sites and recovery of powders and scrap in production areas. Maintenance, Construction and Metal fabrication industries are the most common industries to use this unit. The powerful sweep rolls along with an effect swath of 500 mm collecting nails, screws, scrap metal bits, powder and ball bearings.
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 Eddy Current Rotary Kiln Dryer
 
The rotary kiln dryer that eliminates CO2 emissions
  • Zero emissions unit
  • High thermal efficiency magnetic force generates heat
  • Control temperatures to specific levels
  • Simple, maintenance-free unit

 
The ECCD eddy current continuous dryer combines the age-old theory of eddy currents with the most advanced technology and materials resulting in an innovative thermal-energy generator for the 21st century. This system does not generate CO2 making it eco-friendly. Further, the drum generates heat on its own so no noise or dust is released into the environment. The line of magnetic force permeates the insulation material and causes the metal drum to generate and exceptional high thermally efficient heat. Temperatures can be easily controlled at specific levels. Since this unit uses eddy current to generate heat, maintenance if virtually non-existent.
 
When metal approaches a rotating permanent magnet, eddy current is generated in the metal due to induction creating heat in the metal. This is the principal used in ECCD dryer.
 
Powder processing, ceramic and clay processing, chemical processing, leather processing, fertilizer processing, and many more industries that utilizing drying as a function of their production should look at the ECCD eddy current continuous dryer as a strong potential for improving their eco-friendly approach as well as reducing their cost of production.
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 Electrostatic Corona Separator
 
Precious metal recovery system
  • Separates metal and non-metal materials with grain size of .1mm to 5mm
  • Recover copper, aluminum from mineral casing
  • Separation of zirconium, rutile, ilmenite, tungsten, etc. from mineral
  • Effectively separates heavy metals from e-waste and appliances
  • Separates resins and laminated metals

 
Electrostatic separators are for separation of metals and non-metals that cannot be separated by conventional magnetic separators such as: eddy-current separators, wind separators, or heavy-fluid separators. This unit is designed for separation of fine grain materials ranging from 0.1mm to 5 mm.
 
Applications include recovery of metals from electronic boards, separation of resins and laminated metals, recovery of copper or aluminum from scrap cable, separation of zirconium, rutile, ilmenite, tungsten, and other conductive minerals, recovery of metals from minerals. Industries include bulk recycling, metal recovery, mining industries, dye and pigment processing, waste recovery.
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 Eddy Current Separator
 
Aluminum Separator
  • Excellent for bulk waste line to recover aluminum
  • Streamlines separation of valuable metals from glass culls
  • Recover aluminum scrap in aluminum shell sand molds
  • Classification of aluminum and steel cans
  • Separates aluminum from crushed PET bottles
  • Separation of nails used in pachinko machines

 
The ALS eddy current separator is used mostly in recycling and recovery systems such as bulk waste, and aluminum molding sand. This system is excellent of the recovery of conductive but not necessarily magnetic attractive materials. Eddy current separators are useful for separation of aluminum, brass, copper, magnesium and other highly conductive materials. This system uses a high-energy permanent magnet inside a high-speed drum. As high conductive materials pass over the drum and through the magnetic field an eddy current occurs repelling the materials respective to their conductivity pushing them a distance determined by Fleming's left hand law. Applications include aluminum waste recycling, aluminum mold sand recovery, culling aluminum, steel and glass, separation of aluminum and plastics, and other recovery application for conductive materials.
 
Two models are available. The ALS-L is for bulk materials, while the ALS-S is better for finer grain or crushed materials.
 
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 Electromagnetic MagHammerTM Impact Vibrator
 
Low maintenance solution to powder and bulk solid flow problems
  • Electric impact vibrator
  • Solves bridging, arching, rat holing, adhesion and clogging issues
  • Extra long life
  • Zero maintenance
  • Simple controls
  • Work in conjunction with PLC

 
SIC electromagnetic impact vibrator or MagHammerTM is a high impact force, low frequency impact vibrator for the free-flow of powder and bulk solids. This vibrator an internal piston driven by a pair of electromagnetic coils providing a strong impact force on the face of vibrator which is transferred to the mounting surface. This impact is similar to a slug hammer impact, without the damage to the bin or silo, in that is frees materials that are clogged or sticking to the sides of a bin or silo. This is useful for the breaking up bridging, arching, clinging, and rat holing in bins, silo and transfer lines. The advantage of this system over other types is the sealed system requires zero maintenance. The associated controller also allows more control over the impact force and provides more consistent impact force.
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 High Power Magnetic Plate
 
Ensures machine safety and product quality
  • Lightweight and user-friendly
  • General application unit for a wide variety products
  • Can be suspended or mounted in chutes, hoppers, ducts and belts
  • Excellent for dry or wet applications

 
The HP high power magnetic plate is available in standard and barrier-stop configurations and either version can be made with ferrite magnets or the more powerful rare earth Neodymium magnets. Barrier-stop configuration offers 2 to 4 times the attraction of the standard configuration as noted in the table below.
 
Magnet TypeStandard Barrier-stop
Ferrite1200 G4000 G
Neodynium6000 G12000 G
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 Electromagnetic Separator
 
Removes fine iron powder from base material
  • Easy installation
  • Removes fine grains even in low fluidity
  • Able to process high temperature materials
  • Screens are easy to clean/maintain
  • Base material never enters separation chamber
  • Manual, semi-automated and automated systems available

 
The CG, AT and FAT electromagnetic separators are designed specifically to remove fine iron powders introduced to the base material during the grinding process. Model CG is a base unit model requiring mechanical removal of the magnetic filter screen. Model AT is a semi continuous operation unit with two legs. While one leg is filtering material, releasing the magnetic force cleans the other leg. Model FAT is a continuous operation unit. Two CG units are installed in parallel with timer to alternate the flow between the two units. Iron powder is collected in a dumper box. Common powder base materials include chemical powders, powdered minerals, and dehydrated powdered foods. This device commonly follows a milling or grinding operation.
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 Stainless Steel Separator
 
Removes stainless flakes from processed stainless products
  • Specifically designed to generate high-intensity magnetic force to remove weak magnetic materials
  • Good for dry product processes

 
The HGMP stainless steel separator is specifically designed to generate the high-intensity magnetic force needed to remove weak magnetic materials such as stainless nails, bolts, and nuts, as well as flakes of stainless steel from food products, powdered materials, wood chips and similar products.
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 All Purpose Magnetic Separators
 
Dual magnetization for better performance
  • Variety of types of permanent magnets to meet the design need
  • Vertical or horizontal pole designs
  • Multi-pole units available
  • Excellent for recycling systems and processing plants

 
WN all-purpose magnetic pulleys offers more flexibility and are used in the widest variety of applications of any magnetic separator. Since they are used with a belt system they offer a simple way of separating product or material into common categories.
 
Two series are available. The 200 series is used with belts from 350 mm to 600 mm and is available in either vertical or horizontal poles configurations. The 300 series are available in widths from 350 to 900 mm and are available in only horizontal pole versions.
 
Although standard models are made using Ba-ferrite, custom designs for high temperature using Sm-cobalt are available as well as high-intensity neodymium models producing up to 12,000 Gs are available on request.
 
Applications include:
  • recycling systems
  • chemical processing
  • iron smelting
  • coal handling
  • food processing
  • ceramic production
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 Twin-pole permanent magnet Separator
 
Separates traditionally difficult types of scrap iron
  • Ensures accurate separation of traditionally difficult types of scrap iron
  • Twin pole run in opposite directions
  • Wide magnetic field increase throughput
  • Available in two or three stage designs

 
Sometimes using a standard permanent magnet drum separator is not enough. Materials with low magnetic attraction may slip through into the plastics or aluminum bins. The Twin Pole permanent magnet, drum separators using two drums spinning in opposite directions, creating a wide strong magnetic field that captures materials with low magnetic attraction. These materials are kicked to the side while the non-magnetic materials such as plastic, glass, and aluminum drop straight through. Nippon Magnetics can produce multi-stage twin pole separators to meet special requirements. This technology is typically used in recycling and reprocessing applications.
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 Dry, Self-Cooled Suspension Electromagnet Separator
 
Patented self-cooling design saves energy and reduces maintenance
  • No insulating oil reduces fire hazard and maintenance
  • Maintains higher long term magnetic force over air-cooled or oil-cooled units
  • Not effected by vibration, oscillation or tilting loads
  • No oil design eliminates maintenance issue, fire hazard and paperwork

 
The HUF-S is a dry, self-cooled, suspension type of magnetic separator based on an innovative concept. A magnetization coil is connected to a radiant cooling plate via selective affinity (a patented hybridization method), producing an enhanced cooling effect. This new, suspension type hybrid magnetic separator is ideal for waste-processing plants handling bulky waste that generates large amounts of powdery dust.
 
The HUF-S does not use insulating oil or cooling fans and yet efficiently cools the unit maintaining maximum magnetic strength over long hours of operation. Insulating oil has a flash point of 150C and create a Class 4 hazardous substance requiring registration with fire authorities. Cooling fans create noise and consume additional power. Vibration, oscillation or tilting loads do not affect the HUF-S's lightweight structure.
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 Electromagnet Drum Separator
 
Large diameter drum separator
  • Excellent for scrap iron recovery from crushed bulk waste
  • Pre-separator for shredder line

 
The EDS electromagnet drum separator is designed with a large drum to aid in the capture of scrap iron and ferrous material from bulk waste or in conjunction with a recycling shredder. The drum is mounted at the end of a belt, above the belt with waste or shredded product traveling on a belt below. The EDS electromagnet drum separator lifts the material from a belt underneath and carries it up and over the drum, dropping it on the opposite side of the drum in separate pile for the rest of the material that simply falls off the end of the belt.
 
EDS - Model EDS is a spool shaped drum separator used for scrap metal and bulk waste in conjunction with a shredder line. Need sizes, options and styles available. Custom products are available on request.
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 Magnetic Strainer
 
Fines removal for powders, liquids and slurries
  • Removes fine iron and certain stainless
  • Excellent for food, chemical, paint, inks, oils, pulp, and viscose liquids
  • Available in flanged and sanitary versions
  • One-touch-release option available

 
MS/SMS magnetic strainers are ideal for removing iron content, including fine iron powders and abrasive powders including some stainless steels, from foods, chemicals, paints, printing inks, lubricants, cutting oils, clay, pigments, dyes sugar, dissolved pulp used paper and other high concentration and high viscosity liquids.
 
A variety of industries fall into this category including food processing, chemical processing, clay and ceramic production, pulp and paper processing, and other industries where removal of fine iron and magnetic attractive materials need to be removed from liquids, slurries and viscose liquids.
 
Models include a variety of 5 flange units ranging from 1B to 3B. Larger diameter units are available on request. A One-Touch-Release is also available for easy purging of collect debris. Sanitary versions ranging from 1S to 4S are available for food processing and clean applications. High temperature and high flux units are available for special applications. An optional wire net strainer is available with most models.
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